Blending & Proportioning System
beverage processing

Blending & Proportioning System

Inline continuous blending with mass-flow control, so every bottle matches the recipe.

Price on Request
Capacity
2,000 – 40,000 L/hour
Power Load
12 – 55 kW
Footprint
200 – 600 sq.ft.
Manpower
Integrated with line crew
Overview

Built for the way your line actually runs.

Continuous inline blending and proportioning systems with mass-flow metering, inline Brix and CO₂ control, and PLC recipe management for multi-SKU beverage plants.

Batch blending in a tank works, but it wastes product at changeover, needs tank cleaning between recipes, and drifts as an operator judges the final trim. Continuous inline blending meters syrup, water and CO₂ against a stored recipe using mass-flow meters, verifies the result with an inline Brix and CO₂ analyser, and trims automatically. For a plant running six or eight SKUs, it removes changeover downtime almost entirely and cuts product giveaway substantially — the two costs that quietly erode margin on a multi-SKU line.

Gallery
Blending & Proportioning System 1
Blending & Proportioning System 2
Best for

Who this configuration suits.

Multi-SKU CSD and juice bottlers
Co-packers running frequent recipe changes
Plants with high changeover losses
Lines above roughly 90 BPM
Plant proposal

Get a detailed quote for the Blending System.

Layout drawing, utility schedule, BIS / FSSAI checklist, itemised quotation in 24 hours.

Scope of Supply

Everything we ship with this plant.

Standard turnkey scope. Optional add-ons quoted on request.

01Mass-flow meters for syrup and water
02Deaeration column
03Inline static mixers
04Inline Brix analyser with feedback trim
05Inline CO₂ analyser (carbonated products)
06CO₂ injection and control valve
07Buffer tank with level control
08PLC with multi-recipe storage and audit log
09Product transfer pump with VFD
10CIP-compatible sanitary design
Technical Specifications

Specs at a glance.

Capacity2,000 – 40,000 litres/hour
Brix accuracy± 0.05 °Bx
CO₂ accuracy± 0.05 volumes
RecipesUnlimited stored, one-touch changeover
ChangeoverTypically under 10 minutes between SKUs
TraceabilityBatch audit log with parameter history
Wetted partsSS-316L
Pricing

Price on Request.

Every plant is quoted against your capacity, feedwater analysis, plot and product mix. Send us those and you get an itemised proposal within 24 hours.

Capacity & automation level

Output, degree of automation and whether you need redundancy on critical stations.

Feedwater or raw material

A high-TDS, iron-heavy or seasonal input changes the treatment train and its cost materially.

Scope boundary

Machinery only, or turnkey with civil drawings, utilities, commissioning and BIS / FSSAI documentation.

Pack formats & changeover

Number of SKUs, bottle sizes and how fast you need to switch between them.

Frequently Asked

Common questions.

When does inline blending pay for itself?+

Usually on multi-SKU lines above 90 BPM, where changeover downtime and product giveaway are large enough that the saving covers the capex inside two to three years. Single-SKU plants rarely justify it.

Does it work with pulpy products?+

Yes, with mass-flow meters rated for the particulate load and appropriately sized lines. We specify the meter type against your actual product viscosity and pulp content.

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Next step

Talk to us about the Blending System.

Quote, plant layout, BIS / FSSAI checklist in 24 hours.

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