Spout Pouch Juice Filling Machine
pouch cup-plant

Spout Pouch Juice Filling Machine

A rotary spout-pouch filler for juice, smoothies and dairy drinks in pre-made stand-up pouches.

Price on Request
Capacity
1,500 – 6,000 pouches/hour
Power Load
12 – 25 kW
Footprint
500 – 1,200 sq.ft.
Manpower
3 – 5 per shift
Overview

Built for the way your line actually runs.

A rotary spout-pouch filling and capping machine for pre-made stand-up pouches, handling juice, smoothies, purée and dairy beverages from 80ml to 500ml.

Spout pouches have taken the kids juice and on-the-go beverage segment because they are light, unbreakable, resealable and hold shelf presence at a low pack cost. The machine handles pre-made pouches — denesting, opening with vacuum cups, filling through the spout, then torquing on the cap. For pulpy products a piston filler replaces the gravity head. Nitrogen flushing before capping is available where oxygen sensitivity matters, which it does for most fruit purées.

Gallery
Spout Pouch Juice Filling Machine 1
Spout Pouch Juice Filling Machine 2
Best for

Who this configuration suits.

Kids juice and smoothie brands
Fruit purée and baby food producers
Dairy drink and yoghurt beverage brands
Co-packers serving D2C and modern trade labels
Plant proposal

Get a detailed quote for the Spout Pouch Filler.

Layout drawing, utility schedule, BIS / FSSAI checklist, itemised quotation in 24 hours.

Scope of Supply

Everything we ship with this plant.

Standard turnkey scope. Optional add-ons quoted on request.

01Pouch magazine and denesting unit
02Vacuum pouch opening station
03Volumetric or piston filling head
04Nitrogen flushing station (optional)
05Cap feeder and torque-controlled capper
06Cap presence and torque verification
07Date and batch coding
08Reject station for failed pouches
09Discharge conveyor
10CIP-compatible product path
Technical Specifications

Specs at a glance.

Output1,500 – 6,000 pouches/hour
Pouch sizes80ml – 500ml stand-up spout pouches
ProductsJuice, smoothie, purée, dairy drinks, baby food
Filling typeVolumetric or piston (pulp capable)
Nitrogen flushOptional, for oxygen-sensitive products
Fill accuracy± 1.5%
Power load12 – 25 kW
Footprint500 – 1,200 sq.ft.
Pricing

Price on Request.

Every plant is quoted against your capacity, feedwater analysis, plot and product mix. Send us those and you get an itemised proposal within 24 hours.

Capacity & automation level

Output, degree of automation and whether you need redundancy on critical stations.

Feedwater or raw material

A high-TDS, iron-heavy or seasonal input changes the treatment train and its cost materially.

Scope boundary

Machinery only, or turnkey with civil drawings, utilities, commissioning and BIS / FSSAI documentation.

Pack formats & changeover

Number of SKUs, bottle sizes and how fast you need to switch between them.

Frequently Asked

Common questions.

Pre-made pouches or form-fill-seal?+

Pre-made pouches for spouted formats — the spout welding and pouch quality control are better handled by a specialist pouch supplier. Form-fill-seal makes sense for simple flat sachets without a spout.

Is hot-fill possible into spout pouches?+

Yes with pouches rated for the temperature, though most brands prefer aseptic or preservative-based ambient stability, because hot-fill can distort the pouch and affect its stand-up geometry.

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Next step

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Quote, plant layout, BIS / FSSAI checklist in 24 hours.

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