Fruit-Based Carbonated Drink Plant
90 BPM · 5,400 BPH

Fruit-Based Carbonated Drink Plant

A carbonated fruit beverage line — apple fizz, orange fizz and mixed fruit sparkling drinks with declared juice content.

Price on Request
Capacity
5,400 bottles/hour
Power Load
95–140 kW
Footprint
5,500–8,000 sq.ft.
Manpower
12–16 per shift
Overview

Built for the way your line actually runs.

A turnkey plant for carbonated fruit beverages with a juice or pulp dosing loop, deaeration, carbonation and isobaric filling, meeting FSSAI carbonated-fruit-beverage juice-content requirements.

Carbonated fruit beverages occupy a regulated middle ground in India — FSSAI defines minimum fruit content thresholds that separate a "carbonated fruit beverage" from a plain flavoured carbonate, and the GST treatment differs accordingly. Getting that content into a carbonated product is not trivial: juice and pulp carry oxygen and particulate, both of which fight carbonation and cause fobbing at the filler. This line handles it with a dedicated juice dosing loop upstream of a two-stage vacuum deaerator, a pulp-tolerant carbo-cooler, and a filling valve profile tuned for a product that foams more readily than cola. It is the configuration behind most apple-fizz and mixed-fruit sparkling brands in India.

Gallery
Fruit-Based Carbonated Drink Plant 1
Fruit-Based Carbonated Drink Plant 2
Fruit-Based Carbonated Drink Plant 3
Best for

Who this configuration suits.

Beverage brands wanting a fruit-content claim with carbonation
Apple belt processors monetising concentrate downstream
CSD bottlers diversifying beyond cola and lemon
Brands positioning against pure-sugar carbonates
Plant proposal

Get a detailed quote for the Fruit Fizz Plant.

Layout drawing, utility schedule, BIS / FSSAI checklist, itemised quotation in 24 hours.

Scope of Supply

Everything we ship with this plant.

Standard turnkey scope. Optional add-ons quoted on request.

01Water treatment house with dechlorination and polishing
02Juice / pulp reception and dosing loop
03Sugar dissolving and syrup preparation unit
04Final syrup blending with inline Brix and juice-ratio control
05Two-stage vacuum deaerator
06Pulp-tolerant carbo-cooler with CO₂ mixing
07Isobaric counter-pressure filler with anti-fob valve profile
08ROPP / crown capping
09Bottle warmer (condensation control)
10Labelling, coding, shrink wrapping
11Pasteurisation tunnel (optional for higher juice content)
12CIP system
Technical Specifications

Specs at a glance.

Output90 BPM (5,400 BPH), 60–150 BPM available
Juice contentConfigurable to meet FSSAI carbonated-fruit-beverage limits
Carbonation2.5 – 3.5 volumes CO₂
Brix range10 – 14 °Bx
Pack formats250ml, 500ml, 600ml, 1.25L PET / can
Power load95–140 kW
Footprint5,500–8,000 sq.ft.
Manpower12–16 per shift
Pricing

Price on Request.

Every plant is quoted against your capacity, feedwater analysis, plot and product mix. Send us those and you get an itemised proposal within 24 hours.

Capacity & automation level

Output, degree of automation and whether you need redundancy on critical stations.

Feedwater or raw material

A high-TDS, iron-heavy or seasonal input changes the treatment train and its cost materially.

Scope boundary

Machinery only, or turnkey with civil drawings, utilities, commissioning and BIS / FSSAI documentation.

Pack formats & changeover

Number of SKUs, bottle sizes and how fast you need to switch between them.

Frequently Asked

Common questions.

Why does my fruit carbonate foam at the filler?+

Juice and pulp introduce dissolved oxygen and nucleation sites, both of which drive fobbing. The fix is two-stage deaeration before carbonation plus a slower valve-opening profile — retrofitting deaeration alone usually solves most of it.

Does fruit content change my GST rate?+

Carbonated fruit beverages and plain carbonated drinks are treated differently under Indian indirect tax, and the thresholds have been revised more than once. We build the line so juice ratio is a controlled, auditable process parameter — confirm the current rate with your tax advisor.

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Next step

Talk to us about the Fruit Fizz Plant.

Quote, plant layout, BIS / FSSAI checklist in 24 hours.

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